Wire Processing

wire processing &

Wire Harnesses

Komax™ 263s

Up to 3,000 wires per hour for high volume production requirements

Quality

Sophisticated crimp force monitors for exacting crimps

Komax™ Gamma 333

Constant quality checks throughout including terminal pull off tests done every hour

- High-Speed Processing -
- Precision & Repeatability -
- Prototype to High Volume Production -

Automated Wire Processing Capabilities

7 fully automated Komax™ 333 wire processing machines
3 Komax™ 110 automated benchtop machines
Komax™ 263 S fully automated wire processing system
2 high-speed Kodera™ wire processing machines
Schleuniger™ 36 S automated processing system for applications requiring rubber seals
Single and double termination capabilities
Integrated crimp-force monitoring for consistent, controlled terminal crimps
Wire processing capabilities from 12 to 26 AWG
High-speed, high-volume production with multi-shift manufacturing capability

WIRE HARNESS ASSEMBLY

Judco's capabilities extend beyond automated wire processing to complete wire harness and electromechanical assembly. Our manufacturing teams can support programs from individual cut, stripped, sealed, and terminated wires through finished harnesses and assemblies built to customer drawings and specifications.

Capabilities include:

Wire harness and cable assembly
Connector and terminal installation
Multi-wire harness assembly
Protective sleeving and heat-shrink applications
Electrical and continuity testing
Labeling and identification
Custom packaging and kitting
Prototype through high-volume production

Judco’s automated wire processing operation is built for speed, precision, and high-volume production, with capacity to process up to 2.5 million wires per month. Utilizing Komax™, Kodera™, and Schleuniger™ equipment, we produce consistently cut, stripped, and terminated wire at rates of up to 7,000 pieces per hour.

Automated processing and crimp-force monitoring help ensure the accuracy, consistency, and repeatability required for demanding automotive and OEM applications.

Automated Wire Processing

From prototype quantities to high-volume production, Judco's automated wire processing capabilities provide the speed, precision, and repeatability required for demanding automotive and OEM applications. Automated cutting, stripping, sealing, and termination help reduce labor content while maintaining consistent process control and product quality.

Komax™ Processing Systems

Judco's Komax™ automated processing equipment provides high-speed cutting, stripping, crimping, and seal insertion for a broad range of wire sizes and applications.

Single- and double-ended termination
Automated seal insertion
Programmable processing parameters
Precision wire-length and strip-length control
High-speed sequential processing
Repeatable production across high-volume runs

Kodera™ Processing Systems

Our Kodera™ high-speed wire processing systems combine automated cutting, stripping, and termination with integrated crimp-force monitoring for consistent production quality.

High-speed automated wire processing
Integrated crimp-force monitoring
Automated crimp-height control
Programmable and repeatable process settings
Real-time monitoring of terminal crimps
Production rates up to 7,000 pieces per hour

Schleuniger™ Processing Systems

Judco's Schleuniger™ automated processing equipment expands our capabilities for applications requiring individual wire seals and specialized terminal processing, providing precise, repeatable processing for demanding automotive and environmentally sealed applications.

Automated cutting, stripping, and termination
Processing of individual wire seals
Precision control of critical processing parameters
Consistent, repeatable terminal and seal placement
Support for specialized automotive and sealed-wire applications

Process Control & Quality

Automated processing and integrated monitoring allow Judco to maintain tight control over critical wire and terminal characteristics throughout production. This combination of automation, process monitoring, and experienced manufacturing support delivers the consistency, repeatability, and efficiency required for high-volume wire and harness programs.